The 1000 x 1500mm sheet size is a common dimension, making it easy to handle, cut, and apply in various industrial, commercial, and residential applications.
Key Features and Benefits of Nitrile Closed Cell Sponge Sheet
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Closed-Cell Structure:
- The closed-cell design prevents the foam from absorbing moisture, oils, or chemicals. This makes it highly resistant to condensation, water ingress, and chemical degradation.
- The closed cells also provide superior thermal insulation, reducing heat transfer through the material, which helps to maintain temperature stability in pipes, ducts, or machinery.
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Thermal Insulation:
- Nitrile sponge sheets are highly effective at reducing heat transfer and are often used to insulate pipes, ducts, and tanks in HVAC systems, refrigeration, and plumbing applications.
- By maintaining temperature control, nitrile sponge sheets help improve energy efficiency and reduce the load on heating and cooling systems.
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Moisture Resistance:
- The closed-cell nature of nitrile foam means that the material does not absorb water, preventing condensation and reducing the risk of rust, corrosion, or mold formation.
- This feature is especially important in environments with high humidity or in cooling systems, where water damage could compromise the performance of the system or the structure.
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Vibration and Noise Dampening:
- Nitrile sponge provides excellent vibration damping and acoustic insulation. This makes it ideal for use in industrial environments, machinery, or vehicles where noise and vibrations need to be minimized.
- It absorbs vibrations from mechanical equipment, reducing noise levels and preventing the transmission of vibrations to surrounding structures or systems.
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Chemical and Oil Resistance:
- Nitrile sponge is highly resistant to oils, solvents, and various chemicals, making it suitable for use in industrial environments, automotive applications, and fuel systems.
- This resistance extends the material’s lifespan and performance in environments exposed to harsh substances.
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Flexibility and Durability:
- Nitrile foam sheets are flexible and easy to cut and shape to fit a variety of applications. Despite their flexibility, they remain highly durable, with excellent tear resistance and abrasion resistance, making them ideal for both industrial and commercial applications.
- The material maintains its integrity over time, even when exposed to extreme temperatures and physical stress.
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Flame Retardant:
- Nitrile foam is often treated to be flame retardant, meeting fire safety regulations. This property makes it suitable for use in fire-sensitive environments, such as commercial buildings, air conditioning systems, and automotive applications.
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Ease of Installation:
- The sheet form allows for easy cutting, shaping, and installation. The material can be adhered to surfaces using adhesive or simply cut to the desired size for a custom fit.
- It is also available in different thicknesses, which gives flexibility depending on the insulation or damping requirement.
Applications of Nitrile Closed Cell Sponge Sheet (1000 x 1500mm)
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HVAC and Refrigeration:
- Used to insulate ductwork, piping, cooling lines, and refrigerant lines in HVAC and refrigeration systems.
- Helps prevent condensation on cooling lines, reducing the risk of water damage and improving the system's energy efficiency.
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Plumbing:
- Ideal for hot water pipes to prevent heat loss and reduce energy costs.
- Used for cold water pipes to prevent condensation and protect against freezing in colder climates.
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Industrial Equipment:
- Commonly used in machinery insulation, pump housings, pipes, and vibration dampening in factories and industrial plants.
- Helps reduce noise and vibration, creating a quieter work environment.
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Automotive Applications:
- Nitrile foam is used in engine compartments, fuel systems, and air conditioning lines for insulation, vibration reduction, and moisture resistance.
- The chemical resistance of nitrile foam also makes it ideal for automotive environments exposed to oils and other harsh substances.
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Marine Industry:
- Nitrile closed-cell foam is used to insulate fuel lines, water pipes, and air ducts in boats and ships, offering protection against water, moisture, and corrosion.
- Also used for soundproofing and vibration reduction in marine engines and other mechanical systems.
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Building and Construction:
- Used as an insulation material in walls, floors, and ceilings to provide thermal resistance, moisture control, and sound insulation in buildings.
- Can also be applied in sealing or weatherproofing joints and openings.
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Packaging:
- Nitrile sponge sheets are sometimes used for protective packaging of sensitive equipment, offering protection from moisture, shock, and vibration.
Specifications of Nitrile Closed Cell Sponge Sheet (1000 x 1500mm)
- Material: Nitrile Rubber Foam (Closed-cell)
- Sheet Size: 1000mm x 1500mm (standard)
- Thickness: Available in various thicknesses (e.g., 6mm, 9mm, 13mm, 19mm, etc.)
- Density: Typically ranges from 40 to 160 kg/m³, depending on the application and thickness.
- Temperature Range: Suitable for use in a wide temperature range, typically from -40°C to 110°C.
- Flame Resistance: Meets standard fire safety and flame retardancy tests.
- Chemical Resistance: Resists oils, fuels, and most industrial chemicals.
- Water Absorption: Virtually zero water absorption, making it highly resistant to moisture.
Advantages of Nitrile Closed Cell Sponge Sheet (1000 x 1500mm)
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Enhanced Thermal Efficiency:
- By reducing heat transfer, nitrile sponge sheets contribute to better temperature regulation and energy savings in heating and cooling systems.
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Superior Moisture Control:
- The closed-cell nature ensures that moisture doesn’t penetrate the material, which protects against condensation, rust, and mold growth.
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Sound and Vibration Absorption:
- Ideal for environments where noise control is critical, such as in industrial plants, vehicles, or HVAC systems.
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Durable and Long-lasting:
- Nitrile sponge is resistant to wear, chemicals, UV light, and ozone, ensuring longevity in a variety of environments.
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Flexible and Customizable:
- The material is easy to cut, shape, and fit to custom applications. The sheet size (1000 x 1500mm) is large enough to cover substantial areas but can also be cut down to suit smaller installations.
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Cost-Effective:
- Nitrile sponge offers a balance of performance and cost-effectiveness, making it a practical choice for both commercial and industrial insulation needs.
Conclusion
Nitrile Closed Cell Sponge Sheets (1000mm x 1500mm) offer an efficient and reliable insulation solution for a wide range of applications requiring thermal insulation, moisture control, vibration reduction, and acoustic insulation. These sheets are durable, easy to work with, and provide superior protection against temperature changes, moisture, and noise. Whether for HVAC systems, plumbing, industrial applications, or automotive use, nitrile sponge sheets provide an excellent balance of performance and versatility.
Their chemical resistance, flame retardant properties, and closed-cell structure make them a valuable choice for environments where durability and long-term performance are essential. The standard 1000 x 1500mm size offers flexibility and ease of installation for various applications.
